How to Make Sausages At Home – Healthy Recipe

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Close up of browned sausages

I recently spent a few days at Lake Austin Spa Resort and while I was there, I attended a cooking demonstration where one of the resort’s talented chefs made sausages from scratch. In this post, I’ll share this tasty, healthy recipe.

Recipe for Beef and pork sausage with dried apricots and pistachios

Lake Austin had kindly let me borrow the recipe so I can share it with you. The recipe is for beef and pork sausages with dried apricots and pistachios. Obviously, if nuts mean you have to reach for an epi-pen, leave them out!

Whether it’s for your Thanksgiving meal, Christmas lunch, a treat at the weekend (why not?!) or you’re generally too suspicious of mass-manufactured sausages and their contents, here’s how to make sausages at home.


collage of spices and steps for making sausages
  • 1lb/450g beef tenderloin (diced)
  • 1/2lb/225g pork belly (diced)
  • 1/2 cup/65g dried apricots (chopped)
  • 1/4 cup/32g chopped toasted pistachios
  • 1/4 cup/32g fresh sage (chopped)
  • 1 teaspoon ground nutmeg
  • 1 teaspoon onion powder
  • 1 teaspoon chilli powder
  • 1/2 teaspoon all spice
  • 2 fresh garlic cloves
  • 1 1/2 teaspoon kosher salt
  • 1/2 teaspoon whole black pepper
  • 1 foot/30cm natural pork casing (rinsed in lukewarm water) – see below for where to buy it
  • 2 quarts/2 litres boiling water
  • 2 Shiner Bock beers (or beef stock if the booze isn’t for you)
  • 1 bay leaf
  • Salt as needed

Cooking Tips

bowl with lump of sausage casing

Buying Sausage casing

If you’re wondering where to buy sausage casing, it’s actually available in Wholefoods in the USA or you can actually buy it on Amazon (who’d have thought?).

Shiner Bock alternative

If you’re not from the USA and can’t get your hands on Shiner Bock, any amber beer or ale will do – but nothing too dark like Guinness.


the meat grinder attachments in metal

Food Mixer (the chef used a Kitchen Aid food mixer but any good food mixer able to add a meat grinding attachment will do).

Meat grinding attachment.

Sausage stuffer (this will connect to the meat grinder).

Pro cooking tip: you may not have the last two attachments, but they are fairly affordable to buy online and the meat grinding attachment is particularly useful – you can grind your own meat for chilli, burgers, meatballs…the list goes on. Best of all – you can better control the quality of ground meat that you and your family are eating.

Just make sure that you buy your grinder and sausage stuffer from the same brand or a brand that’s compatible with your food processor.


1. Grind the meat and add the dry ingredients

Pushing the mincemeat through the grinder

A few cubes at a time, place the meat cubes into the top of the grinder and start adding the dry items so that they are pulled through and combined with the meat as it grinds.

Just to be clear, the “dry ingredients” means the: sage, nutmeg, onion powder, chilli powder, all spice, garlic cloves, kosher salt, black pepper. Keep the pistachios and apricots aside for now.

2. Put the meat through the grinder a second time

Finely ground mince meat in bowl

Once you have passed all of the meat and dry ingredients through the grinder once, put the minced mixture through the grinder a second time for a finer grind and to make sure all the spices and flavours are combined.

3. Add the pistachios and apricots

Sausage meat with apricots and nuts

Add the final dry ingredients – the pistachios and apricots to the ground meat mixture and combine well.

4. Fit the sausage stuffer and get your casing ready

Kitchen Aid with sausage attachment added

Next comes the fun part – making the sausages! It’s not as difficult as you might think, helped by the fact that the casing is a lot tougher than you’d imagine.

Placing the casing on the sausage attachment

First, tie a knot on one end of the casing and then feed the other end onto the sausage attachment.

4. Time to make sausages

squeezing the sausage meat into the casting

Once your casing is in place, slowly and steadily, feed the ground sausage meat into the top of the grinder attachment  while keeping a guiding hand on the sausage casing. Push the meat down using the plastic stuffer that came with the sausage stuffer attachment.

The sausage meat will start to fill the casing.  It make take a few minutes before you get a sausage that comes out in a consistent thickness and length without gaps in the sausage meat, so don’t worry if you’re first attempt isn’t likely to win any awards.

5. Make a twist between each sausage until done

Twisting the sausages into links

When your sausage is the right length, take a pause to twist the casing before starting on the next one sausage. When you’re done, tie-off the end of the casing so the meat stays put while cooking.

Pro cooking tip: if you get an air bubble at the end of the casing when you’re making your first sausage, you can either untie the end (ensuring there is enough casing so that you can tie it again later and that the sausage meat doesn’t come out). Alternatively, use a share knife to make a small slit in the casing to let the air out.

6. Cook the sausages in beer

Instead of putting the sausages straight in the frying pan, we’re going to boil them in the beer, water and bay leaf stock. Not only does this add extra flavour, it makes for a healthier sausage.

Add the beer and bay leaf to the boiling water and bring the water back to the boil. Reduce the heat to a simmer and cook the sausages in the water for around 15 minutes, until the sausages are cooked throughout.

*Note: I don’t have a picture of this stage because I was overcome with the smell of the sausages cooking in the beer. So, I’m afraid you’re going to have to wait until you cook your own sausages to see this step…and when you do, would you mind sending me a picture so I can complete my set!

Pro cooking tip: prick the sausage casing before adding the sausages to the water – this will prevent air bubbles while cooking.

7. Sear the sausages in a pan

Searing the sausages in a frying pan

To give the sausages a delicious grilled look, sear them on a grill or hotplate until they are browned on the outside. The super healthy among you will sear the sausages without oil.

Cooking the sausages in a pan

If, like me, you like a bit more fat to your flavour, do the browning process by adding some olive oil to a pan and lightly frying the little suckers.

8. Serve and enjoy

Sausages plated up

Either way (with or without oil), serve your cooked sausages with a generous dollop of dijon mustard…or pile them on your Thanksgiving or Christmas lunch plate and enjoy!

Tasting the sausages

With thanks to Chef Edgar Cuspinera for letting me use his recipe.

At some point I’m hoping to go back and find out his secrets for curing bacon at home….I tasted this and shop bought bacon will now forever be a disappointment. 

Bacon on a plate to go with the sausages

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Have you ever tried home made sausages? Any other cooking tips to share? Or, if you’ve tried this recipe, how did it go? Let me know in the comments below.

Author - Jo Fitzsimons

Hi, I'm Jo, the writer behind Indiana Jo. In 2010 I quit my job as a lawyer and booked an around the world ticket. As a solo female traveller, I hopped from South America to Central America, across Asia, the Middle East and Europe. It was supposed to be a one-year trip but over a decade later, it's yet to end. I've lived in a cave, climbed down a volcano barefoot, spent years as a digital nomad, worked as a freelance travel writer, and eaten deadly Fugu. Now I'm home, back in the UK, but still travelling far and wide. You can find out more About Me.